Project Varatrackerstorm or Firetrackerdero.

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antman85
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Re: Project Varatrackerstorm or Firetrackerdero.

Post by antman85 »

Watching with interest
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Varastorm
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Re: Project Varatrackerstorm or Firetrackerdero.

Post by Varastorm »

There will be lots of cutting, grinding & welding with this project so I decided to build a bench out side.

I spotted a load of pallets & a skip full of wood at a building site so I popped in & asked if I could take some.

If you don't ask.. Anyhoo, I have a bench that cost me nout :D

The first project on it was to build a frame from wood that is similar in size to the steel that will be used to support the tank & seat.

Originally I was going to use the existing pressing at the rear of the frame, but I have decided to go straight from the rear shock pipe. The plan is to remove the upper part of the pressing later when the engine comes out.

This is only a mock-up just to see if things fit together :thumbup:

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Then I removed the Webers from the 2ltr fiat engine & give them a quick going over on the bench.

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Some photo's of where The carb will hopefully live. A diagonal has been removed, just as well it was done in wood first.

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Last edited by Varastorm on Wed Oct 04, 2017 12:28 pm, edited 1 time in total.
antman85
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Re: Project Varatrackerstorm or Firetrackerdero.

Post by antman85 »

Looks great mate, keep up the good work
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Varastorm
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Re: Project Varatrackerstorm or Firetrackerdero.

Post by Varastorm »

Spent most of the day making a manifold plate for the Weber dcoe.

Too much grinding involved to do indoors, so I did it on my new bench outside in the rain :lol:

Took pictures of each stage & how I went about it.


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Last edited by Varastorm on Wed Oct 04, 2017 1:22 pm, edited 1 time in total.
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Varastorm
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Re: Project Varatrackerstorm or Firetrackerdero.

Post by Varastorm »

Been busy again today, working out the throttle linkage & tps bracket.

What a ball ache, all day fiddling & faffin. Still not finished but at least I now have some direction.

Btw, the cheap 5mm bolt holding it together in the middle is going :lol:

There are more pictures of the tps bracket, but photo bucket is giving me grief also. Oh & it's cider'o clock so I'm done for the day :thumbup:

Some pictures of the progress.

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Last edited by Varastorm on Wed Oct 04, 2017 1:45 pm, edited 1 time in total.
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Varastorm
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Re: Project Varatrackerstorm or Firetrackerdero.

Post by Varastorm »

One more photo of the throttle & tps linkage now photo buckets working for me.

There will be more fettling to make it more compact & hopefully a cover of sorts to tidy it all up.

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Last edited by Varastorm on Wed Oct 04, 2017 1:48 pm, edited 1 time in total.
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AMCQ46
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Re: Project Varatrackerstorm or Firetrackerdero.

Post by AMCQ46 »

nice fabrication there, some good skills
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Varastorm
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Re: Project Varatrackerstorm or Firetrackerdero.

Post by Varastorm »

Thanks AMcQ, It's been a while since I've built stuff & my hands are in a right sorry state.

I just hope it'll all work.

I've stopped working on the frame whilst I sort the carb out. Just in case the carb gets in the way & the frame rails/fuel tank have to be altered/lifted for it all to fit.

It's slow progress, but I am happy with the way things are going.

I've also purchased some eBay goodies, I'll post up pictures when they arrive :thumbup:
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sirch345
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Re: Project Varatrackerstorm or Firetrackerdero.

Post by sirch345 »

AMCQ46 wrote:nice fabrication there, some good skills
I was thinking the same thing.
Having made carb manifold mounts myself before, I know exactly how much effort and time goes into doing that, and that's only just one part of your build. Nice work Vara :clap:

I like your work bench :thumbup:

Chris.
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fabiostar
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Re: Project Varatrackerstorm or Firetrackerdero.

Post by fabiostar »

i love this bike and the graft going into it :thumbup: :thumbup: its so nice to see somebody doing something so different :thumbup: :thumbup:
the older i get,the faster i was :lol:
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Varastorm
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Re: Project Varatrackerstorm or Firetrackerdero.

Post by Varastorm »

Been busy sorting out the throttle linkage/tps & idle adjustment over the weekend. I'm also trying to make it compatible so that it'll work with a Weber 45 dcoe if I find one.

Not too keen on the overall look tbh, looks like something from robot wars :roll: oh well, it's the best I could think of at the time..

More goodies arrived today, Cbr 600 f4 forks :n6013r0: .

They look ok after unpacking, they're straight but there's some pitting between the yokes but nothing serious. I keep forgetting that they are 17 years old now..
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Varastorm
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Re: Project Varatrackerstorm or Firetrackerdero.

Post by Varastorm »

Finished the throttle control, what do you think?

It's not to my liking tbh. A bit too much like robot wars, but it'll have to do for now.

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Last edited by Varastorm on Wed Oct 04, 2017 1:59 pm, edited 1 time in total.
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Varastorm
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Re: Project Varatrackerstorm or Firetrackerdero.

Post by Varastorm »

The Cbr 600 fx-fy/f4 forks arrived late yesterday, so I had an early start on the new bench to avoid the forecasted midday rain... It rained all morning :roll:

Checked them over to make sure all the threads thread & all the adjusters adjust. Then started to clean them up.

Not too bad either for 17 year old forks, no marks to the stations where the seals run & only a few marks above the lower yoke.


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The frame fabrication is on hold until I fit the suspension I want on the bike.

I thought that I might run into issues if I build the bikes lines on shortened Varadero forks & a 10" length of 2"x1" wood

So I've been looking at various Honda rear shocks that might do the job & have decided to look for a 2000-2001 Cbr929 item.

They are a short shock @ 286mm eye to eye & with a stiffer spring than the similar length Cbr954.
Last edited by Varastorm on Wed Oct 04, 2017 2:03 pm, edited 1 time in total.
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sirch345
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Re: Project Varatrackerstorm or Firetrackerdero.

Post by sirch345 »

Varastorm wrote:Finished the throttle control, what do you think?

It's not to my liking tbh. A bit too much like robot wars, but it'll have to do for now.

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I think you have done a good job there :thumbup: You can always make it more to your looking later on once you know that it all works :)

Chris.
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geoff996
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Re: Project Varatrackerstorm or Firetrackerdero.

Post by geoff996 »

Look like an excellent project will be good to see the finished bike. Have fun and good luck :D
RIDE TO ENJOY
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