How I solved my stuttering, and cut out problems.

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Gerrit
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Joined: Thu Dec 04, 2008 11:00 am
Location: South Africa
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How I solved my stuttering, and cut out problems.

Post by Gerrit »

When the vent pipe is blocked the juice won't flow.

I tried to unblock the vent pipe with some wire , but it stopped short, just before it opens into the void at the filler cap. Try as I might I could not get the wire to unblock the vent hole, and compressed air did not work either.

Turning the tank upside down, I removed the fuel sender unit, and there I could see the vent pipe where it enters the "void"

I used a dremel to drill a hole into the vent pipe.

Image

I then used some spring wire, with a sharp edge, attached it to a drill, shoved it into the hole, and started spinning the drill, and after a few secs, voila, the hole into the void was unblocked.

Using some "Pratley Steel" I sealed the hole, whilst gently blowing air thru the vent pipe with my mouth, so as to prevent the sealant from sagging into the hole. The sealant took about 10mins to cure, and the jobs done.

Image

The cause was rust, and rust-proofing. When I got the bike the tank waqs badly rusted. The clowns that de-rusted the tank, and then sealed the tank, must have got the "sealant" into the "void" thus blocking the vent hole.

Image

Gerrit
tony.mon
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Location: Norf Kent

Re: How I solved my stuttering, and cut out problems.

Post by tony.mon »

Well done for finding the problem; that's the problem with tank sealant- it seals everything!

Good fix, though.
It's not falling off, it's an upgrade opportunity.
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sirch345
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Re: How I solved my stuttering, and cut out problems.

Post by sirch345 »

Gerrit,
Definitely well done for finding that. Who would have thought someone would have done that.

Cheers for the pic's and letting us know.

Chris.
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