Won't rev over 5000 rpm

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AMCQ46
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Re: Won't rev over 5000 rpm

Post by AMCQ46 »

and you checked the cam timing to make sure it wasn't 1 rev out?
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VTRDark
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Re: Won't rev over 5000 rpm

Post by VTRDark »

This is the classic 180 degrees out. You wont notice any change while revving at a stand still and it only shows itself under load. Have you removed the rear cams and spun it over and replaced the cams like I said in the post above. Turning the engine over without removing the cams beforehand will make no difference at all. All timing markings will line up regardless. It really is a simple job and as easy as 1 2 3. It most likely sounds more complicated what I described above but I wanted you to be clear on everything. 1 hour later you will be back up and running above 5000.

Stop chasing your tail....remove those cams and turn the crank over 1 revolution and replace cams

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8541Hawk
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Re: Won't rev over 5000 rpm

Post by 8541Hawk »

His way (or Rogers instructions) is the "correct" way to set the cams per Honda. That is the procedure that is listed in the service manual.

The whole setting the rear first came about while fitting CCTs for folks who didn't want to remove the front valve cover.

Anyways it sounds like a fuel flow issue. As the carbs have been changed I would suspect the fuel petcock or screen.
The diaphragm could have a pin hole or small crack or possible the manual shut off isn't all the way open.

In any case I would not worry about or mess with the cam timing at this point if it was my bike. :thumbup:
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Thetoaddude
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Re: Won't rev over 5000 rpm

Post by Thetoaddude »

Good news - cams removed and replaced 1 turn of the crank later, no problems.

Bad news - no difference in performance. Revs still hitting a wall at 5k. :confused
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lloydie
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Re: Won't rev over 5000 rpm

Post by lloydie »

Has it got a limiter fitted ?
Or 33bhp restrictor washers under the carbs ?
Is it a uk bike ?
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VTRDark
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Re: Won't rev over 5000 rpm

Post by VTRDark »

No way...for fooks sake. I was sure that was it. 5000 revs is bang on where the 180 out issue takes affect. Did you put the cams back where they where afterwards. If not you will need to put them back the other way again. I'm really sorry about that but at least it can be ruled out. Maybe it is a fuel issue after all then, other than that electrical. I can only start taking guesses now but fuel petcock would be worth testing.
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8541Hawk
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Re: Won't rev over 5000 rpm

Post by 8541Hawk »

:angel: At this point I would look at 2 possible issues.
Either the petcock, which would be the most likely cause or the Pulse Generator Pick up could also cause the issue.

:beer:
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lloydie
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Re: Won't rev over 5000 rpm

Post by lloydie »

8541Hawk wrote::angel: At this point I would look at 2 possible issues.
Either the petcock, which would be the most likely cause or the Pulse Generator Pick up could also cause the issue.

:beer:
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Wicky
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Re: Won't rev over 5000 rpm

Post by Wicky »

Also look at the air filter, and try a new un.
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Thetoaddude
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Re: Won't rev over 5000 rpm

Post by Thetoaddude »

Ever had one of those days?

Having failed with the cams I've gone back to look at everything else again, clearly I've missed something.

The screws holding the velocity stacks were on their last legs and I really should have replaced them. I didn't. Now I've rounded 2 off. Drilled them but ended up bashing the threaded blocks out the bottom of the air box to remove the last of the bolts on the bench. Epoxy to hold them back in is now drying.

Have now spotted that the inlet rubber on the front carb wasn't seated properly :sick:

Not proud, apologies to all you guys who have tried to help. At least I can be a lesson to others - check, check again, sober up, then check again.

Now where's that wine bottle?
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Thetoaddude
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Re: Won't rev over 5000 rpm

Post by Thetoaddude »

Oh yeah, let the piss taking commence!!!! :D
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lloydie
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Re: Won't rev over 5000 rpm

Post by lloydie »

Not the first to put a rubber on wrong !!
tony.mon
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Re: Won't rev over 5000 rpm

Post by tony.mon »

Well, at least you now know how to set the cam timing.

Good on you to report what it was :thumbup:
Hopefully, anyway.

A carb inlet problem usually leads to big misfires, not just not revving out.

Just a thought- when you reset the valve timing you did just change one cylinder, not both, didn't you?
It's not falling off, it's an upgrade opportunity.
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Thetoaddude
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Re: Won't rev over 5000 rpm

Post by Thetoaddude »

Yes, I have become "intimate" with my bike to say the least!

Only re-set the rear cylinder Tony, although I have to say it sounded and felt better despite the miss-fire today.

I'll make it all air tight tomorrow and see what happens. As you say, I'm fairly adept at fiddling with the timing so putting it all back holds no fear!
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VTRDark
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Re: Won't rev over 5000 rpm

Post by VTRDark »

Now where's my facepalm emoji...Doh.

Thanks for the update. Sorry to hear about the airbox, what a pain in the backside.
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