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... was struggling with two broken studs in a cylinder head, so I though ... in this case they had drilled off centre and then broken an easy ... Thanks for the tips on removing sheared exhaust header studs from a cylinder head. ...

... bright pissing ideas….got headers off to give a quick cheap refurb to, had one stud left in…did the usual (thread release, ... stud puller) and the frigging things sheared off leaving 3-4mm sticking out. ... the search box "sheared off exhaust stud" you would get 21 matches, ...

... header. managed to get the old rotten flange off with a bit of elbow grease, a hammer, and a dremel. the studs snapped of pretty short when i attempted to remove ... alloy casting that houses the rollers inside has sheared away, looks to be a very cheap brittle alloy. ...

... you until after the weekend, extracting that sheared exhaust stud is proving more difficult thn I first thought it would be, soaked ...

... PS. Worth checking the front exhaust header clamp nuts when you're ... hard life from what is thrown up off the front tyre and if not taken ... is held in place with one nut and stud only. If a stud has been sheared off close to the cylinder head ...

... drilling s/s it work hardens, if you relax off any pressure, you then can't drill through it. if the stud end is showing and you can't weld, but the bolt has sheared at a funny angle, file or tap it flat to start.

Shearing off an exhaust stud. The first nut came off with very little torque. ... one seemed a little stiff and then, ting! Sheared at the base of the nut. Don't fancy welding ...

Shearing off an exhaust stud. The first nut came off with very little torque. ... one seemed a little stiff and then, ting! Sheared at the base of the nut. Don't fancy welding ...

Shearing off an exhaust stud. The first nut came off with very little torque. ... one seemed a little stiff and then, ting! Sheared at the base of the nut. Don't fancy welding ...

... linkage bearings, Magnum helped me remove my sheared exhaust stud on my frankenstorm track bike, Bazza with his CCT's service. ...

Had a welder have a go at this, no good, just sheared again. Gonna have to drill the bugger out.

... save on all this welding lark & I can genuinely say it gripped the stud damn tight. http://www.ebay.co.uk/itm/like/321248654503?limghlpsr=true&lpid=102&device=c&adtype=pla&crdt=0&ff3=1&ff11=ICEP3.0.0&ff12=67&ff13=80&ff14=102&ff19=0 ... & come back later & have another go. The lateral force is what sheared ...

... save on all this welding lark & I can genuinely say it gripped the stud damn tight. http://www.ebay.co.uk/itm/like/321248654503?limghlpsr=true&lpid=102&device=c&adtype=pla&crdt=0&ff3=1&ff11=ICEP3.0.0&ff12=67&ff13=80&ff14=102&ff19=0 ... & come back later & have another go. The lateral force is what sheared ...

... :Mad3: :Mad3: :Mad3: :Mad3: me off. The exhaust stud has now sheared off flush and that was after been as gentle ...

Yeah, the 2nd one just sheared off too. Looks like they've never been off before in 40k miles/14 years... Also discovered the clamp holding ...