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Sheared stud was an absolute nightmare, as per most experiences. One of the front studs so pretty damn seized. I tried a dremel cutting disc to get a flat surface. 2 small carbide tip drill bits which only cut in so far. An extractor bit which ended up shearing in the cavity. Then tried a larger carbide ...

Hi Marty, I'm glad you have it sorted now regarding the new copper gaskets

Fingers crossed all goes well with the sheared stud, patience is your best friend in this instance

Chris.

... who was struggling with two broken studs in a cylinder head, so I though I ... in this case they had drilled off centre and then broken an easy out ... Thanks for the tips on removing sheared exhaust header studs from a cylinder head. I like the idea of how to managed to get some Plus Gas in on the ...

... bright pissing ideas….got headers off to give a quick cheap refurb to, had one stud left in…did the usual (thread release, heat, and used stud puller) and the frigging things sheared off leaving 3-4mm sticking out. Any sug ... into the search box "sheared off exhaust stud" you would get 21 matches, as ...

... header. managed to get the old rotten flange off with a bit of elbow grease, a hammer, and a dremel. the studs snapped of pretty short when i attempted to remove the retaining nuts (as expected). i ... casting that houses the rollers inside has sheared away, looks to be a very cheap brittle alloy ...

... you until after the weekend, extracting that sheared exhaust stud is proving more difficult thn I first thought it would be, soaked it cleaned it and moley's wont touch it so taking it into work at the weekend to get the mig on it and weld a new head on it so I can get it out hopefully with out ...

... PS. Worth checking the front exhaust header clamp nuts when you're ... a hard life from what is thrown up off the front tyre and if not taken care ... is held in place with one nut and stud only. If a stud has been sheared off close to the cylinder head if could be a much bigger job, the c/head may ...

... drilling s/s it work hardens, if you relax off any pressure, you then can't drill through it. if the stud end is showing and you can't weld, but the bolt has sheared at a funny angle, file or tap it flat to start.

Shearing off an exhaust stud. The first nut came off with very little torque. The second one seemed a little stiff and then, ting! Sheared at the base of the nut. Don't fancy welding in the lounge (and to get it out is major agg) so I might try a stud extractor first or some of the other numerous methods ...

Shearing off an exhaust stud. The first nut came off with very little torque. The second one seemed a little stiff and then, ting! Sheared at the base of the nut. Don't fancy welding in the lounge (and to get it out is major agg) so I might try a stud extractor first or some of the other numerous methods ...

Shearing off an exhaust stud. The first nut came off with very little torque. The second one seemed a little stiff and then, ting! Sheared at the base of the nut. Don't fancy welding in the lounge (and to get it out is major agg) so I might try a stud extractor first or some of the other numerous methods ...

... linkage bearings, Magnum helped me remove my sheared exhaust stud on my frankenstorm track bike, Bazza with his CCT's service. Wicky. You have all been remembered for your help or generosity and your acts of selflessness have been duly noted. Where do I stop???? Anyway, here's a guy who has saved a lot ...

Had a welder have a go at this, no good, just sheared again. Gonna have to drill the bugger out.

... will save on all this welding lark & I can genuinely say it gripped the stud damn tight. http://www.ebay.co.uk/itm/like/321248654503?limghlpsr=true ... away & come back later & have another go. The lateral force is what sheared it in the end using a ratchet. Yes! I'd forgot about these! My mate has ...

... will save on all this welding lark & I can genuinely say it gripped the stud damn tight. http://www.ebay.co.uk/itm/like/321248654503?limghlpsr=true ... budge it. In hindsight I should have walked away & come back later & have another go. The lateral force is what sheared it in the end using a ratchet.