Yeah, money has been getting in the way of development work- or lack of it, actually...
Anyway, the dished washers have been fitted to three bikes now, and in a nutshell, it hasn't fixed the problem.
The clutch still grabs, less so in my case and Lloydie's bikes, but Duffy reports that his felt the same.
So it's still an ongoing problem, and therefore I've had to start digging a little deeper.
Honda rarely make a part that fits one bike only; they raid the parts bin over and over again, why re-invent the wheel etc.
So I looked at the clutch parts to see which components are used on other bikes, with the intention of seeing if they, too, had a clutch grab problem.
But most of the larger clutch parts on the VTR, the clutch basket, centre, pressure plate, for example, are used only on this model. I can understand that; the vee-twin configuration means that the layout of key components will be different, and the architechture of the clutch basket, size of gear in the primary drive, anti-rattle gear, etc are designed for just this model.
Yet they're still designed by honda, who have a lot of experience of these things; and I can't see anything that's likely to cause a problem.
Some parts, such as the "top hat" section that fits on the end of the clutch pushrod, fit lots of bikes- ST1300, VFR800, VT1100, and so I can rule that part out of the equation. If it can cope with clutch action on those bikes, it can cope with the VTR's output as well.
The anti-judder spring is also used on a number of bikes- CBR600, CB400, CB750, CBNR600F, CB1000. So we can rule that out of being the cause of the problem, too.
But interestingly, the anti-judder spring
seat is once more a unique part to Storms. I wonder if they're different thicknesses?
I have two more things to try before that option:
1. Just to completely eliminate the possibility of clutch spring wearing grooves in the clutch components and "jumping " into the grooves, causing the problem, I have some steel chromed tube that fits neatly over the spring post (where the spring bolt and modified dished washer bolts into) and will definitely prevent to spring from being able to jump into those grooves.
I suspect it will rattle like a bucket of bolt in an earthquake, but it's fairly easy to try.
2. refitting the cable clutch conversion I made up a while ago, and took off so that I could try the dished washers.
If those don't work, I'll try to find an assortment of anti-judder spring seats and see if thicker or thinner makes any difference.
Thnaks to the two owners for volunteering their bikes in the name of research; they each saved 22 grams of rotating mass and will therefore be faster and get better fuel economy as a result.
I have two more sets of dished washers to offer for trial purposes if anyone wants them?
Obviously these need to go to bikes that actually DO have a clutch snatching problem, as it's no trial otherwise.
It's not falling off, it's an upgrade opportunity.