how to change an ignition switch
how to change an ignition switch
Hi my bike got stolen a few weeks ago and it was a cat d riright off. I brought it back off the insurance the damage was a dented tank, smashed lower faring and a smashed ignition switch. I've ordered a new ignition but I am unsure about fitting it I've looked on you tube but there's nothing I was just wondering if anyone could advise me. Do I need to take off the top yoke or can I get to it another way? And does anybody know anyone near wolverhampton that does tank repairs and resprays
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- Joined: Wed Nov 21, 2012 11:35 am
- Location: Kettering, Northamptonshire
Re: how to change an ignition switch
same happened to me. front fairing needs to come off completely to get to the plug. unplug it and take the yoke off completely. tricky bit is to get the old ignition out. it looks like rivets keeping it in place but is actually bolts. i drilled holes is each and retracted them with easy outs. and then just used normal bolts to re-attach. hope that helps.
Re: how to change an ignition switch
You'll need to remove the old ign switch from the top yoke - held in by security fittings?
Is your VTR and early or late model with HSS?
http://www.ronayersmotorcycles.com/fich ... veh=132082
http://www.ronayersmotorcycles.com/fich ... veh=132082
Is your VTR and early or late model with HSS?
http://www.ronayersmotorcycles.com/fich ... veh=132082
http://www.ronayersmotorcycles.com/fich ... veh=132082
It may be that your whole purpose in life is simply to serve as a warning to others.
VTR Firestorm and other bikes t-shirts

Re: how to change an ignition switch
Unplug ignition switch from the loom & remove the top yolk with ignition fitted to it.
carefully drill hole in centre of each fixing. Max size 6mm-6.5mm.
they are 8mm shear bolts.
I drilled a 4mm pilot & when i drilled 6mm i wound studs out when i reversed the drill.
2 x 8mm allen key headed bolts required to refit new ignition switch.
i'm not too far away from you. If you need help, bring the yolk over to me & i can sort it for you. I have bolts too
carefully drill hole in centre of each fixing. Max size 6mm-6.5mm.
they are 8mm shear bolts.
I drilled a 4mm pilot & when i drilled 6mm i wound studs out when i reversed the drill.

2 x 8mm allen key headed bolts required to refit new ignition switch.
i'm not too far away from you. If you need help, bring the yolk over to me & i can sort it for you. I have bolts too

Re: how to change an ignition switch
I didn't remove fairing but did the job ok 

Re: how to change an ignition switch
like your thinking on the easy outsebenviljoen wrote:same happened to me. front fairing needs to come off completely to get to the plug. unplug it and take the yoke off completely. tricky bit is to get the old ignition out. it looks like rivets keeping it in place but is actually bolts. i drilled holes is each and retracted them with easy outs. and then just used normal bolts to re-attach. hope that helps.

told you not to but oh no you knew better
Re: how to change an ignition switch
If you have a dremell type tool just cut the heads off, the switch will come away & use mole grips to unscrew the remaining bolt. It wont matter if you cut into the switch it's self as you are junking it.
Don't know how much the new switch is costing you but I have one for sale @ £10 it has one key only, getting a 2nd cut will only cost a couple of quid. If you can cancel the order you can save a few bob...It is off a non HISS VRT !
If your interested reply on here & I'll PM you.
Don't know how much the new switch is costing you but I have one for sale @ £10 it has one key only, getting a 2nd cut will only cost a couple of quid. If you can cancel the order you can save a few bob...It is off a non HISS VRT !
If your interested reply on here & I'll PM you.
Making up since 2007, sometimes it's true...Honest...
Re: how to change an ignition switch
Thanks for the replys I wil be doing it this weekend. I think I'll be ok with the fitting. The only problem is that my old ignition had 3 wires . 2 red one blue. I don't know what the blue one is for? My new ignition has four wires? Wdoes anybody know why?
Re: how to change an ignition switch
rhys0019 wrote:Thanks for the replys I wil be doing it this weekend. I think I'll be ok with the fitting. The only problem is that my old ignition had 3 wires . 2 red one blue. I don't know what the blue one is for? My new ignition has four wires? Wdoes anybody know why?
Possible because they have sent the wrong one...
What year is your bike ?
Does it have HISS fitted?
Making up since 2007, sometimes it's true...Honest...
Re: how to change an ignition switch
It's a 1999 model and it doesn't have hiss on it
Re: how to change an ignition switch
Like this one then also off a '98...rhys0019 wrote:It's a 1999 model and it doesn't have hiss on it


The way I see it you have the following options...
A/ If the plug fits, fit it & see if it works, it may not as the HISS system uses a programmable key & the gubbins for that will be in the ECU...
B/ Contact the seller & in the politest possible terms tell the numptie they have sent you the wrong one & you want the correct one with 3 wires or your money back.
C/ Get your money back & buy the one I have for £10 + postage.
Simples...
Making up since 2007, sometimes it's true...Honest...