cybercarl wrote:Did you get this sorted, what was the final setup?
It's still an on going project Carl, I was fed-up to say the least after the last dyno run & it did take a lot of wind out of my carb tuning sails.
I did get the Keihin 180 rear jet in the end & have since fitted a 178 front/180 rear. I am also still running the much debated filed needles

which are working very well tbh. Popin'n banging on the over run rules & 170 miles to the tank when hammering it is great too.
I've managed to get a newish set of carbs of eBay & I'm planning to jet a set for road use & a set for track. I have a feeling that I might be losing a little low end power from the leanish cruising 4-6000 rpm range. Only a dyno run will tell though
Carb fiddling aside, I've still been busy fiddling & purchasing various bit's n pieces, but feel that I have hit the ceiling when it comes to using Std parts for power gains. I still hope to break the 110bhp target I initially set myself & haven't given up on using oem parts to do it.
On the plus side, I've managed to get my hands on a set of new Kibblewhite valve springs & a new set of Falicon vernier timing gears. All I need now are high lift cams.....the "long" search is on
I've also fitted/converted to a "530" DID Gold chain, using an unbroken Blackbird item with a 44 tooth Super-sprox rear & CBR 929 15 tooth front. I am also looking for a Renthal/Afam Yamaha R6 (5EB) rear 48 tooth for track days. They're also 530 & use the same pcd to mount.
I have also been looking into shortening the wheel base by using a VTR swing arm. The side to side measurements lines up spot on (avoiding the exhaust), but the similarities end there. The lower engine casings are different on the Varadero to the VTR so linkage mounting issues are problematic. So that's on hold also....
After fitting a fork brace on the front & reaping the rewards, I went about looking at fitting one to the rear. I purchased another Varadero swing arm & a Yamaha R6 (5EB) swing arm. I then removed the brace, cut & ground (Flap wheeled) to fit & ready to weld on. It fitted like a glove on the spare Varadero swing arm, but when I removed the hugger on the bike to see if it worked... Nooooo... Looking at it, It would hit the subframe under compression. Total waste of time & money

So back to looking at an under slung item
Now summer is well & truly here, I've just fitted some part worn x track Pirelli Super Corsa's on to a CBR600f3 front & CBR 900 rear ( both 5 spoke) & fitted them. I'm a bit piffed off as the rear is a 180/60/17. The higher 60 instead of a 55 profile touches the hugger

So it's been removed until I can think of something. If only the R6 brace fitted, as it has a hugger fitted to it.
Now your back, it'll give me a bit more motivation to Dyno it again. I'll update soon
Here's where I am atm
Sorry for banging on & really good to hear from you again.