Removing very corroded fork seal

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RodneyT
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Joined: Mon Aug 30, 2021 2:53 am

Re: Removing very corroded fork seal

Post by RodneyT »

Thanks everyone for your ideas and suggestions.

After leaving the remains of the seal submerged in CRC Penetr8 (the closest I could find to Plus Gas) for a week I tried the usual method but no difference. I think one of the bushes is now jamming the stanchion so I can't get enough of a whack to budge the seal when I try pulling on the stanchion. The rubber of the seal is basically f*****d and picks out easily with a screwdriver and i've now removed most of it.

My next move is to get the dremel and try cutting out the remains of the metal part of the seal directly below the groove where the retaining clip sits so that I'm not working too close to the stanchion itself. This will leave something akin to a washer which should be easier to get moving. I'll push the stanchion in as far as it will go so that if there's any damage it will be (hopefully!) outside the range of normal contact with the rubber of the (new) seal.

Such are the joys of motorcycling!! :D
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sirch345
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Location: The West Country.

Re: Removing very corroded fork seal

Post by sirch345 »

Good luck with it Rodney,

Chris.
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RodneyT
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Joined: Mon Aug 30, 2021 2:53 am

Re: Removing very corroded fork seal

Post by RodneyT »

Well...I finally got the b*****d!
Drilled some holes with the dremel through the metal part of the seal and flooded it again with the Penetr8. I then tried a punch in one of the holes and belted the shite out of it and hoped the shock would loosen things. Didn't appear to do anything so left it for a while and then made one of the holes a bit bigger. Managed to get a seal remover into the hole and then gave it a heave. Lo and behold, it moved! Managed to gradually work it out with the seal remover.

Image

As suspected, the outer bush had ridden up over the inner bush which was jamming the stanchion which was the stumbling block.

Image

Anyway, can now proceed with clean up and new bushes and seals. Thanks everyone for your input.
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AMCQ46
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Location: Worcestershire / Warwickshire border

Re: Removing very corroded fork seal

Post by AMCQ46 »

Perseverance paid off, well done :thumbup:
AMcQ
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sirch345
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Joined: Mon Aug 25, 2003 10:35 pm
Location: The West Country.

Re: Removing very corroded fork seal

Post by sirch345 »

Well done Rodney :clap: :clap:

Good to hear you won in the end, it certainly put up a good fight :lol: :lol:

Chris.
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